Consumer Packaged Goods
OEEOptimization
AIChangeover insights
MultiPlant visibility
Consumer Packaged Goods

High-speed lines demand high-speed intelligence.

CPG manufacturers run some of the fastest, most demanding production lines in the world. When a filler runs at 1,200 units per minute, every second of downtime is measured in lost revenue. Monitory delivers the real-time intelligence CPG teams need to keep lines running at peak OEE.

Key Challenges We Solve

  • Ultra-high-speed lines where seconds of downtime cost thousands
  • Frequent SKU changeovers requiring rapid reconfiguration
  • Distributed production across multiple plants and geographies
  • Aggressive cost targets and thin margin environments

Monitory Solutions

  • Real-time OEE monitoring with AI-powered root cause analysis
  • Predictive maintenance tuned for high-speed filling and packaging
  • Cross-plant benchmarking and best-practice sharing via AI
30%

Faster changeover times

45%

Reduction in quality defects

3x

Faster cross-site knowledge sharing

The cost of a stop

$15,000 per hour

Typical cost of unplanned downtime for cpg packaging. Lost revenue, work-in-progress losses, safety and environmental exposure all add to it.

Source: ARC Advisory Group, Trends and Technologies in PLM

Start with a free site visit

Half a day on your floor, a business case from your records, and a working-backwards plan for your critical assets.

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