Predict failuresbefore they happen.

Monitory is the AI-powered operational intelligence platform that predicts failures, prevents downtime, and optimizes plant performance so your teams move from firefighting to strategic operations.

0+Industries served
0minSetup to first insight
0/7Continuous monitoring
0%Report positive ROI

The trusted AI solution for manufacturing leaders

HÖRMANN Digital
AB InBev
Gebrüder Limmert
AWS
Mayr Melnhof Holz
Tyler Union
HÖRMANN Digital
AB InBev
Gebrüder Limmert
AWS
Mayr Melnhof Holz
Tyler Union
HÖRMANN Digital
AB InBev
Gebrüder Limmert
AWS
Mayr Melnhof Holz
Tyler Union
Monitory · Plant Operations Dashboard
LIVE
OEE
87.3%+2.1%
Assets Monitored
156+12
Active Alerts
3-5
Predicted Failures
2Next 48h
Downtime Events (12 months)
JanJunDec
Failure Prediction Accuracy
6 months agoToday · 94.2%
Real-Time Asset Health
AssetStatusUptime
CNC Mill #4healthy99.7%
Hydraulic Presswarning94.2%
Conveyor B-12healthy99.9%
Compressor #2critical87.1%
Robot Arm A3healthy99.4%

The Problem

$0.0 Trillion

lost annually to unplanned downtime

Incidents are down 40%, but the cost of each one has surged 62%. Prevention has never been more valuable.

Source: Siemens True Cost of Downtime 2024

$2.3M / hour

Automotive

2x increase since 2019

$149M / site / yr

Oil & Gas

27 days avg downtime

$500K / lost batch

Pharma

Major incidents reach $10M

Why the gap persists

70%

of equipment failures follow predictable patterns - yet only 27% of manufacturers use predictive maintenance.

70%

25-35%

of a technician’s shift is spent actually repairing. The rest is paperwork, parts hunting, and waiting.

25-35%

58%

of maintenance staff have 20+ years experience. When they retire, decades of critical knowledge walks out the door.

58%

What predictive maintenance delivers

25-30%
Reduction in maintenance costs
25-30%
75%
Fewer unexpected breakdowns
75%
35-50%
Less unplanned downtime
35-50%
95%
Of adopters report positive ROI
95%

Source: Deloitte, Siemens/Senseye

Platform

Keep machines running, costs down, and teams confident

Eight capabilities built for the people who keep plants running. Predict failures, resolve issues faster, and make every maintenance dollar count.

CORE

Predict and Prevent Issues

Combine and visualize data from multiple sources to forecast equipment failures and optimize maintenance schedules.

60% less unplanned downtime

EFFICIENCY

Optimize Wrench Time

Reduce time spent on admin tasks. Help technicians stay focused on repairs with AI-powered support in the background.

2.4x more productive hours

ACCESS

Access Information Quickly

Instant retrieval of machine manuals, troubleshooting guides, and safety protocols to support technical teams.

Instant retrieval

INSIGHTS

Empower Sales and Marketing

Use data insights to inform sales strategies and marketing campaigns, improving customer engagement and satisfaction.

3x faster sales cycle

INVENTORY

Inventory Management

Automate spare parts ordering and manage resources efficiently to prevent production delays.

45% cost reduction

KNOWLEDGE

Knowledge Source Database

Monitory's Knowledge Source Database ensures that teams have instant access to critical information at all times.

Centralized access

AI CHAT

AI Chat Assistant

Monitory's AI-powered chatbot enables teams to quickly find answers, troubleshoot issues, and streamline support workflows.

40% faster resolutions

INTEGRATION

CMMS Integration

Monitory integrates with CMMS to automate work orders, track assets, and optimize maintenance schedules seamlessly.

50+ integrations

Solutions

Your equipment talks. Now your whole team can listen.

Whether you run the floor, fix the machines, close the deals, or manage the supply chain, Monitory gives your team the intelligence to act faster.

Trusted by 50+ manufacturing plants worldwide

From reactive to predictive

Stop chasing breakdowns. Monitory automates work order management and preventive maintenance to keep operations running smoothly.

  • AI-driven work order tracking & scheduling
  • Predictive maintenance to reduce downtime
  • Real-time asset monitoring & performance insights
  • Automated preventive maintenance workflows
60%reduction in unplanned downtime
Asset Health Monitor
Live
47/52
Online
3
Warnings
1
Critical
AssetHealthVibrationTemp
CNC Mill #4
94
0.12 mm/s62°C
Compressor #2
67
1.84 mm/s89°C
Conveyor Belt A
91
0.08 mm/s44°C
Pump Station #7
23
4.21 mm/s112°C
WO-4521 auto-created: Pump Station #7 bearing replacement
Live

How it works

Up and running in 3 steps

01

Connect your assets

Integrate Monitory with your existing CMMS, IoT sensors, and enterprise systems in minutes. No rip-and-replace required.

02

AI learns your operations

Our models analyze historical data, identify failure patterns, and build a predictive baseline unique to your equipment and workflows.

03

Act on intelligence

Receive actionable insights, automated work orders, and AI-driven recommendations that keep your operations running at peak performance.

Digital Maturity

Where is your plant today?

Most manufacturers are stuck at Level 2, connected but not intelligent. Monitory bridges the gap from digital silos to predictive operations.

Level 3

Connected Plant

Integrated Systems

Systems are connected and data flows between CMMS, IoT, and ERP. Real-time dashboards provide visibility.

You can see what's happening, but you're still reacting to problems after they occur.

Results

We measure what matters

Monitory isn't just another AI tool. It's a CFO-grade platform built to deliver measurable, board-reportable outcomes.

Downtime Avoided

0%

Reduction in unplanned downtime across monitored assets

Revenue Protected

0x+

Target ROI from predictive maintenance investment

Maintenance Cost Reduced

0%

Average reduction in overall maintenance spend

MTBF Extended

0%

Mean time between failures improvement

Asset Coverage Expanded

0%

Of critical assets covered with continuous monitoring

Issues Detected Early

0%

Of potential failures caught before impact

Customer Stories

Trusted by the teams that keep the world running

See how manufacturing leaders trust Monitory to eliminate unplanned downtime and keep operations running at peak.

Predictive maintenance proof of concept
HÖRMANN
“Tactical Edge's commitment to our success was unparalleled. My team greatly benefited from Tactical Edge's expertise in designing and deploying predictive maintenance solutions. Their white-glove service ensured that we achieved the best possible outcome in our test scenario. I wholeheartedly recommend Tactical Edge as a partner for any manufacturing company's digital transformation journey.”
Friedrich Arnold

Friedrich Arnold

Head of HÖRMANN Digital, HÖRMANN

Condition-based maintenance support
AB InBev Houston Brewery
“It has been a pleasure working with Tactical Edge AI on improving our day-to-day operations and maintenance strategy at Anheuser-Busch InBev Houston Brewery.”
William Boettcher

William Boettcher

Senior Maintenance Manager, AB InBev Houston Brewery

Early warning for equipment failures
McWane, Inc.
“Tactical Edge AI implemented AWS Monitron to provide early warnings for equipment failures, enabling Tyler Union to minimize unplanned downtime and gain greater visibility into their operational health.”
Hamp Tanner

Hamp Tanner

Global Supply Chain Director – Anniston Group, McWane, Inc.

SOC 2 Type II Certified

Your data stays safe with us

At Monitory, security and privacy are at the core of everything we do. We use enterprise-grade encryption, strict access controls, and AI-driven compliance measures to ensure your data is protected at all times.

Enterprise-Grade Encryption

AES-256 encryption at rest and TLS 1.3 in transit for all data

SOC 2 Type II Compliant

Independently audited security controls and processes

Role-Based Access Control

Granular permissions with SSO and multi-factor authentication

Full Audit Trail

Complete visibility into every action and data access event

Data Residency Options

Choose where your data is stored to meet regional compliance

AI Compliance Measures

Responsible AI practices with transparent model governance

Stop reacting. Start predicting.

Join the manufacturing leaders who have turned their operations into a revenue protection engine, eliminating unplanned downtime and making every maintenance dollar count.

  • Revenue protection from day one
  • 10x+ target ROI on your investment
  • Board-reportable outcomes, not just dashboards

Free consultation. No commitment required.

FAQ

Frequently Asked Questions

Still have questions? Need more info? Talk to sales and discover how Monitory can help you.

Monitory is an AI-powered predictive maintenance software platform that connects to your existing systems (CMMS, IoT sensors, ERP) to provide predictive maintenance, automated work orders, and real-time operational insights. Our AI models learn your equipment patterns and proactively identify issues before they cause downtime.

Monitory means 'giving or serving as a warning or caution.' As an adjective, monitory describes something that warns or admonishes — a monitory signal, a monitory letter. The word comes from Latin monitorius, from monitor (one who warns or oversees). In modern usage, monitory means the same as cautionary or admonitory, with emphasis on early warning. We named our platform Monitory because it does exactly what the word means: it continuously watches your industrial equipment and issues early warnings about developing failures weeks before breakdown, so maintenance teams can act proactively instead of scrambling after the fact.

The meaning of monitory: 'monitory' is a real English word defined as 'giving or serving as a warning or caution.' The monitory definition traces back to Latin monitorius, from monitor — one who warns or oversees. To define monitory in modern usage: it describes something that admonishes or cautions against a risk. We chose this name because our platform does exactly that: it continuously monitors your industrial equipment and warns you of developing failures weeks before they happen, so your team can intervene proactively instead of reacting to costly breakdowns. The name reflects our core mission — turning reactive maintenance into a predictive, early-warning discipline.

Predictive maintenance uses AI and machine learning to analyze equipment data — vibration, temperature, pressure, and more — to predict when a machine will fail before it actually does. Unlike reactive maintenance (fix after failure) or preventive maintenance (maintain on a schedule), predictive maintenance targets the exact right time to intervene. This reduces unplanned downtime by up to 60%, cuts maintenance costs by 25-30%, and extends equipment life by 20-40%.

Predictive maintenance software cost varies by deployment scale, asset count, and integration complexity. Monitory offers three plans: Essentials for a single site, Growth for teams scaling across multiple facilities, and Enterprise for global operations. Each is sized to your sites, users, and integrations, so contact us for predictive maintenance pricing tailored to your facility. Most manufacturers see full ROI within the first quarter: our customers report a 60% reduction in unplanned downtime and 45% reduction in spare parts costs, which typically far outweighs the subscription price.

The ROI of deploying predictive maintenance software like Monitory is substantial. Our customers typically see: 60% reduction in unplanned downtime, 2.4x increase in productive wrench time hours, 45% reduction in spare parts costs, and 95% of customers report positive ROI within the first quarter. For a mid-size manufacturing facility, this can translate to $500K-$2M+ in annual savings.

Monitory automates the entire work order lifecycle, from creation to completion. AI prioritizes and routes work orders based on urgency, technician availability, and equipment criticality, reducing administrative overhead and ensuring faster resolution times.

Monitory integrates seamlessly with 50+ systems including leading CMMS platforms (SAP PM, Maximo, Fiix, UpKeep, Limble, eMaint), IoT sensor platforms, ERP systems (SAP, Oracle, Microsoft Dynamics), and enterprise tools. Our integration layer connects to your existing infrastructure without requiring any rip-and-replace, ensuring a smooth transition with minimal disruption.

Condition monitoring is the process of continuously tracking equipment health indicators like vibration, temperature, oil quality, and electrical current to detect early signs of degradation. Monitory's AI-powered condition monitoring system goes beyond traditional thresholds — it learns each machine's unique operating signature and detects subtle pattern changes that indicate developing faults, often weeks before failure occurs.

Equipment monitoring software continuously tracks the health and performance of physical assets — motors, pumps, compressors, conveyors — using sensor data, operational telemetry, and historical patterns. Unlike SCADA systems, which focus on real-time process control and alarming, equipment monitoring software is designed to detect slow-developing degradation trends days or weeks before a failure threshold is reached. Unlike a basic CMMS, which records what maintenance was done, industrial monitoring software tells you what maintenance needs to happen — and when — based on the actual condition of each asset. Monitory combines real-time equipment monitoring with AI to deliver actionable alerts, automated work orders, and a full audit trail, all integrated with your existing CMMS and ERP.

Most teams see their first insights within 5 minutes of connecting their data sources. Full deployment with predictive models calibrated to your specific equipment typically takes days, not months. Our onboarding team works with you every step of the way to ensure successful adoption.

Yes. Monitory is designed to enhance your existing CMMS, not replace it. We integrate with 50+ CMMS platforms including SAP PM, IBM Maximo, Fiix, UpKeep, Limble, eMaint, and many more. Monitory adds AI-powered predictive capabilities on top of your current system, so your team keeps working in the tools they already know while getting predictive insights automatically.

Monitory serves manufacturing teams across automotive, food and beverage, oil and gas, energy and utilities, pharmaceuticals, metals and mining, and heavy industrial sectors. Our AI models are trained on manufacturing equipment patterns and adapt to the specific needs of each industry, from CNC machines and packaging lines to pumps, compressors, and turbines.

Monitory improves Overall Equipment Effectiveness (OEE) by addressing all three factors: availability (reducing unplanned downtime through predictive maintenance), performance (identifying equipment running below optimal parameters), and quality (detecting conditions that lead to defects before they occur). Our real-time OEE dashboard gives plant managers instant visibility into performance gaps and AI-recommended actions.

Absolutely. Monitory is SOC 2 Type II compliant with independently audited security controls. We use AES-256 encryption at rest, TLS 1.3 in transit, role-based access control with SSO and MFA, and provide full audit trails. Data residency options ensure your data stays in your preferred region.

Our customers typically see a 60% reduction in unplanned downtime, 2.4x increase in productive wrench time hours, and 45% reduction in spare parts costs. The exact ROI depends on your current operations, but most customers see significant returns within the first quarter.

When experienced technicians retire, decades of equipment knowledge walks out the door. Monitory's Knowledge Hub captures this tribal knowledge by learning from historical maintenance records, technician notes, and equipment behavior patterns. The AI then surfaces this contextual wisdom to any technician working on that equipment, effectively putting your best technician's expertise in every team member's hands.